Bigs,
With respect, forget velocities, loads and jump for a second...it's headspace. The case is too small for the chamber and when it expands on firing it exceeds the brass' ductility. Ductility means how much metal can stretch before breaking. Brass is designed to be elastic, it has to be, but it has limits.
Quick test - do as Lemonaid is suggesting and get a paperclip with a 90degree hook and rake the inside of your cases. You will feel a trench at the same spot those two cases split. Here's my very expensive tool that sits in one of the die boxes.
Get rid of the brass.
With respect, forget velocities, loads and jump for a second...it's headspace. The case is too small for the chamber and when it expands on firing it exceeds the brass' ductility. Ductility means how much metal can stretch before breaking. Brass is designed to be elastic, it has to be, but it has limits.
Quick test - do as Lemonaid is suggesting and get a paperclip with a 90degree hook and rake the inside of your cases. You will feel a trench at the same spot those two cases split. Here's my very expensive tool that sits in one of the die boxes.
Get rid of the brass.
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